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NanoSpace Experiment: Microthruster 1

(Duration of 6 days)

A MEMS-based (Micro-Electro-Mechanical System) micropropulsion system has been manufactured and integrated on the Prisma by NanoSpace.

This miniaturised propulsion system is in principle similar to a conventional cold gas system – though with the functional difference that the thrust can be modulated proportionally in the sub milli-Newton range instead of through on/off modulation.

The cold gas micropropulsion system includes a number of novel MEMS devices; the thruster chips, the Isolation valve with filter, the pressure relief valve, and one of the pressure sensors are based on innovative MEMS technology.

The MEMS thruster chip includes proportional valves to regulate the mass flow (and thus thrust), and chamber/nozzles with internal gas heaters with the purpose to improve the specific impulse. Four complete and individually controllable thrusters are integrated into the single chip show in the figure.

MEMS thruster chip onboard Prisma

The purpose of the flight experiment is to demonstrate functionality and performance of the MEMS-based microthrusters and all the other MEMS novel components in the system. For many of these components Prisma is the maiden spaceflight.

Telemetry data from the spacecraft, such as electrical signals, power, pressures and thermal properties, verifies the functionality of the stand-alone MEMS-products in the system. Regarding the thrusters, different methods to evaluate performance will be used:

  • Reaction wheel response
  • Measured distance between Main and Target
  • Accurate orbit determination using GPS

Using this data, the actual force generated by the micropropulsion system can be derived. The experiments will verify thrust from 1 milli-Newton and lower.     

One experiment is to demonstrate the effective impulse of the thrusters by applying thrust commands while the spacecraft attitude is maintained by the reaction wheels. In this way, the thruster impulse will constitute an external disturbance which is compensated for by the attitude control. As a result, there will be a change on the reaction wheel speed. Distributing commands over e.g. a full orbit revolution will result in significant change in reaction wheel speed even for very low thrust levels (down to tens of micro-Newton). Simulations of reaction wheel response have been done and show that the angular momentum from the reaction wheel response can be clearly detected for such thrust levels.

 

 

Another series of experiments is to apply delta V to the spacecraft. The strategy here is to apply thrust during one orbit. The results of the relative position change and velocity change of the main spacecraft will then be evaluated. Simulations have shown that the response from the thruster commanding is clearly detected, as seen in the figure below. Also after on-ground post processing of the GPS data a precise orbit determination with a high accuracy down to cm levels can be achieved.   

Simulated relative distance change of main and target S/C for a delta V thrust command sequence

Reports:

Status after two days of micropropulsion experiments on Prisma

After two days, and nights, intensive work with the micropropulsion experiments on Prisma there is both good and bad news to report.

The good news is that all MEMS thrusters are responding as expected. Hundreds of cycles have been commanded to the individual thrusters and telemetry data showing detailed signatures of voltages, currents and temperatures have all been nominal.

The bad news is that a leakage of gas has most likely occurred on the high pressure side of the propellant storage and feed system, that is upstream of the isolation valve that was opened yesterday. As a consequence, we cannot verify delivered thrust as planned. A more exact origin is not known at this point, but it is currently under investigation. The micropropulsion experiments are halted for time being and other experiments have started in order to make maximum use of the valuable time in space.

The micropropulsion onboard Prisma is a passenger experiment and has no impact on the mission itself or any other experiments onboard.

Written by 
Tor-Arne Grönland
 
2010-08-26 / 15:28:30

First data from NanoSpace miniaturised thrusters received

Two new milestones achieved by our fabulous Prisma satellites last night:

 

Orbit number 1000 completed and the first data from NanoSpace miniaturised thrusters delivered to ground.

 

The micropropulsion experiment started last night. As the two satellites Mango and Tango passed overhead our ground station in Kiruna on its orbit one thousand, some of the very first data from our MEMS thrusters where received.

The plot below is taken from the first check-out orbit and shows that all MEMS thrusters where alive and responding exactly as expected.

Micropropulsion

A lot more data was received during the next orbits whereof a lot was as expected but also some data that needs more synthesis before the detailed status of the complete system can be established. However, we are already now certain that our newly developed MEMS thruster chips are live and healthy in space for the first time!

Written by 
Tor-Arne Grönland
 
2010-08-24 / 17:45:02
Swedish National Space Board, tel +46 8 627 64 80 · SSC, tel +46 8 627 62 00